Thermoforming, a popular method in the manufacturing industry, can be categorized into two types based on material thickness: thick gauge thermoforming and thin gauge thermoforming.

Thick gauge thermoforming utilizes sheet material, often referred to as plate, with a thickness ranging from 1mm to 20mm. On the other hand, thin gauge thermoforming employs roll material with a thickness between 0.2mm and 1mm.

The machinery used in these processes also differs. Thick gauge thermoforming is typically carried out using a semi-automatic thermoforming machine, which has a slower production time. Conversely, thin gauge thermoforming involves the use of high-speed machines, resulting in a faster production rate.

Lastly, the post-processing methods for each type are distinct. Thick gauge thermoforming involves the use of five-axis machines and CNC to carve edges and holes. In contrast, thin gauge thermoforming employs die punching for the same purpose.

By understanding these differences, one can choose the appropriate thermoforming process based on the specific requirements of their project. This knowledge is crucial for optimizing production efficiency and product quality in the manufacturing industry.