Custom Thermoformed Parts Trays

SKU Custom-Thermoforming-PartsTrays

Material: HIPS/ABS…
Size: As client requested
Color: Multi-color options
Logo: As client requested
Process: Thick-gauge thermoforming
OEM Service: Yes

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What material can be made of thermoformed parts trays?

A variety of materials are suitable for thermoformed parts trays, each with its own advantages and limitations. Here’s a breakdown of some commonly used options:

1. High-Impact Polystyrene (HIPS):

  • Pros:
    • Most affordable: The most cost-effective option among these materials.
    • Lightweight: Contributes minimal weight to the tray, making it easier to handle.
    • Good chemical resistance: Resists many common chemicals encountered in industrial settings.
    • Machinable: Can be easily drilled, cut, and shaped for customization.
  • Cons:
    • Limited strength and impact resistance: Not as strong or impact-resistant as other options, making it unsuitable for heavy parts or applications requiring high durability.
    • Poor UV resistance: Degrades over time in sunlight, not ideal for outdoor use.
    • Brittle at low temperatures: Becomes brittle and prone to cracking in cold environments.

2. Acrylonitrile Butadiene Styrene (ABS):

  • Pros:
    • Good balance of properties: Offers a good balance of impact resistance, strength, and rigidity.
    • Readily available: Widely available in various thicknesses and colors, making it suitable for mass production.
    • Paintable: Can be painted for improved aesthetics or color coding.
  • Cons:
    • More expensive than HIPS: Slightly more expensive than HIPS but offers greater strength and durability.
    • Limited temperature resistance: May not be suitable for applications involving extreme temperatures.

3. Polycarbonate (PC):

  • Pros:
    • Excellent impact resistance: The most impact-resistant option among these materials.
    • High strength and rigidity: Offers superior durability for heavy parts or demanding applications.
    • High temperature resistance: Suitable for applications exposed to wide temperature ranges.
    • Good clarity: Can be transparent for visibility of parts within the tray.
  • Cons:
    • Most expensive option: The costliest option among the materials mentioned.
    • Limited availability: Might not be as readily available in certain thicknesses and colors compared to other options.

4. Polyethylene Terephthalate Glycol (PETG):

  • Pros:
    • Good impact resistance and strength: Offers better durability compared to HIPS.
    • Good chemical resistance: Resists many common chemicals and cleaning agents.
    • Good clarity: Can be transparent for visibility of parts within the tray.
    • Food-safe: Specific grades are available for applications involving food or beverage contact.
  • Cons:
    • More expensive than HIPS: Falls in the middle range in terms of cost.
    • Moderate temperature resistance: Lower than PC but still suitable for most industrial applications.

Additional factors to consider when choosing a material for thermoformed parts trays:

  • Part weight and size: Consider the weight and size of the parts that will be stored in the tray to ensure the chosen material has sufficient strength and rigidity.
  • Chemical exposure: If the parts or the environment where the tray will be used involve exposure to specific chemicals, choose a material compatible with those chemicals.
  • Temperature requirements: Consider the temperature range the tray will be exposed to during storage or use.
  • Environmental considerations: If the tray will be used outdoors, choose a material with good UV resistance.
  • Aesthetics and visibility: If you need the parts to be visible within the tray, a transparent material like PETG or PC might be preferred.

It’s important to consult with a thermoforming manufacturer or supplier to discuss your specific application and requirements. They can help you choose the most suitable material for your thermoformed parts trays based on various factors like functionality, cost, and available options.

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