Custom Thermoforming Roof Cargo Box

SKU Custom-Thermoforming-RoofCargoBox

Material: ABS/PC
Size: As client requested
Color: Multi-color options
Logo: As client requested
Process: Thick-gauge thermoforming
OEM Service: Yes

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Are roof cargo boxes made out of abs plastic?

Yes, many roof cargo boxes are made out of ABS plastic. ABS plastic is a popular choice for roof cargo boxes because it is:

  • Durable: It can withstand the elements and the rigors of travel.
  • Lightweight: It helps to keep the weight of the cargo box down, which is important for fuel efficiency.
  • Aerodynamic: It can help to reduce wind resistance and noise.
  • Waterproof: It will keep your cargo dry.
  • Affordable: It is a relatively inexpensive material.

Here are some examples of roof cargo boxes that are made out of ABS plastic:

  • Thule Force XT XXL Cargo Box: This cargo box is made from high-impact ABS plastic and has a UV-resistant finish. It has a capacity of 22 cubic feet and can hold up to 110 pounds of cargo.
  • Yakima RocketBox Pro 14: This cargo box is made from UV-resistant ABS plastic and has a streamlined design to reduce wind resistance. It has a capacity of 14 cubic feet and can hold up to 165 pounds of cargo.
  • SportRack SR7035 Getaway XXL Roof-Mount Cargo Box: This cargo box is made from a mix of UV-resistant ABS and HDPE plastics. It has a capacity of 20 cubic feet and can hold up to 165 pounds of cargo.

However, it is important to note that not all roof cargo boxes are made out of ABS plastic. Some are made from other materials, such as fiberglass or aluminum. Fiberglass is a good choice for cargo boxes that need to be very lightweight, while aluminum is a good choice for cargo boxes that need to be very durable.

Ultimately, the best material for a roof cargo box depends on your individual needs and preferences.

What automotive parts can be thermoformed?

Thermoforming is a versatile manufacturing process that plays a significant role in the automotive industry, allowing for the creation of a wide range of parts. Here are some examples of automotive parts that can be thermoformed, categorized by their location:


  • Door panels: Thermoformed door panels offer several advantages, including lightweight design, complex shapes, and safety features. They can also be customized for different vehicle models and trims.
  • Instrument panels: Complex designs with integrated components like airbags and screens can be achieved through thermoforming, offering flexibility and cost-effectiveness.
  • Glove boxes and center consoles: These parts can be thermoformed in various shapes and sizes to accommodate storage needs and enhance interior aesthetics.
  • Air ducts and vents: Thermoforming allows for intricate designs that optimize airflow within the vehicle cabin.
  • Floor and cargo mats: Durable and lightweight floor mats can be thermoformed in different textures and patterns.


  • Bumper fascias: Thermoformed plastic is increasingly replacing metal in bumper fascias, offering design flexibility, weight reduction, and cost benefits.
  • Exterior trim components: Fenders, hoods, spoilers, and decorative appliques can be efficiently produced through thermoforming.
  • Vehicle protection components: Wind deflectors, mud flaps, and bumper guards are often thermoformed due to their practicality and affordability.


  • Truck bed liners: Durable and impact-resistant truck bed liners are commonly thermoformed for their protective qualities.
  • Seating components: Certain seat parts, such as headrests and armrests, can be thermoformed for comfort and customization.
  • Engine paneling: Some non-structural engine components can be thermoformed for weight reduction and noise insulation.

The choice of whether to thermoform a specific part depends on various factors, including:

  • Material properties: Different thermoforming materials offer varying characteristics like strength, flexibility, and heat resistance, influencing part suitability.
  • Part complexity: Thermoforming excels at creating complex shapes with minimal tooling costs, making it ideal for intricate components.
  • Production volume: For high-volume parts, thermoforming might be less cost-effective compared to injection molding.
  • Weight requirements: Thermoformed parts are generally lightweight, contributing to fuel efficiency and performance.

With its versatility, affordability, and ability to create complex shapes, thermoforming continues to be a valuable tool in modern automotive manufacturing.

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